The commercially vital polymers are best learnt by their monomer, method and uses.
Polythene. LDPE (low-density) is made by polymerising ethene at high pressure (1000–2000 atm) with traces of oxygen; it is branched, flexible and a good insulator (squeeze bottles, insulation, bags). HDPE (high-density) is made at low pressure with Ziegler–Natta catalysts (TiCl4 + Al(C2H5)3); it is linear, tough and stiff (buckets, pipes, bottles).
PVC (polyvinyl chloride) is the addition polymer of vinyl chloride, CH2=CHCl; rigid PVC is used for pipes and the plasticised form for raincoats, hose pipes and cable insulation.
Teflon (polytetrafluoroethene) is the addition polymer of tetrafluoroethene, CF2=CF2; its strong C—F bonds make it chemically inert and heat-resistant, used for non-stick cookware coatings and gaskets.
Polyacrylonitrile (Orlon, Acrilan) is the addition polymer of acrylonitrile, CH2=CH—CN; it is a substitute for wool in sweaters and blankets.
Polyesters. Dacron / Terylene is a condensation polymer of ethylene glycol and terephthalic acid; it is crease-resistant and blended with cotton/wool for fabrics, and as film it is used for magnetic recording tape.
Polyamides (nylons). Nylon-6,6 is a condensation polymer of hexamethylenediamine and adipic acid, used in fabrics, ropes, tyre cords and bristles. Nylon-6 is made by heating caprolactam (a cyclic amide), which opens and polymerises; it is used in tyre cords, fabrics and ropes.
Phenol-formaldehyde and amino resins. Bakelite is a condensation polymer of phenol and formaldehyde; linear at first (Novolac), it cross-links to a hard, infusible thermoset used for electrical switches, handles and combs. Melamine-formaldehyde resin gives unbreakable crockery (melamine).
Rubbers. Natural rubber is cis-1,4-polyisoprene, an elastomer with weak forces and poor strength when hot. Vulcanisation — heating rubber with sulphur (about 3–5% for tyres) — introduces sulphur cross-links between chains, greatly increasing strength, elasticity and resistance to wear and temperature. Synthetic rubbers: neoprene (polychloroprene, from chloroprene) resists oils and is used in conveyor belts and gaskets; Buna-N (copolymer of 1,3-butadiene and acrylonitrile) is oil-resistant; Buna-S (copolymer of 1,3-butadiene and styrene) is tough and used for car tyres.
Biodegradable polymers break down by the action of micro-organisms. PHBV (poly-β-hydroxybutyrate-co-β-hydroxyvalerate) is a copolymer of 3-hydroxybutanoic and 3-hydroxypentanoic acids, used in packaging and orthopaedic devices. Nylon-2-nylon-6 is a biodegradable polyamide copolymer of glycine and aminocaproic acid. These reduce the pollution caused by ordinary non-degradable plastics.